Aluminium 1100 Forgings

Hemi Metals is a top-notch forging manufacturer and supplier located in Hamilton, New Zealand, specializing in high-quality Aluminium 1100 Forgings. These forgings are crafted for exceptional workability, corrosion resistance, and precise dimensional stability. Aluminium 1100 is a commercially pure grade celebrated for its remarkable formability, weldability, and lightweight nature. At Hemi Metals, we utilize advanced techniques to ensure our forged products boast an excellent surface finish, consistent quality, and tailored shapes that meet industrial needs. We cater to a variety of sectors, including electrical, chemical, marine, food processing, architectural, and general engineering, guaranteeing reliable performance, cost-effectiveness, and long-lasting durability in environments that demand purity and corrosion resistance.

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Aluminium 1100 Hot Forging

Aluminium 1100 Cold Forging

Aluminium 1100 Rolled Forging

What is Aluminium 1100 Forgings?

Aluminium 1100 Forgings are made up of at least 99% aluminum, with trace amounts of copper, silicon, zinc, and iron. This high-purity alloy is known for its impressive thermal and electrical conductivity, exceptional corrosion resistance, and remarkable ductility. With a tensile strength typically between 90 to 130 MPa and an elongation capacity of 25–35%, Aluminium 1100 can be easily forged and shaped into complex designs without the risk of cracking. While it can’t be heat-treated for added strength, its ability to work harden and perform well in low-temperature conditions makes it ideal for lightweight fabrication applications.

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Aluminium 1100 Forgings Specifications

Standards : ASTM B247, B247

Temper : H14

Specification : DIN, ASTM, BS and all International Standards

Flat bar blocks : up to 27″ width and 15,000 lbs.

Cylinders and sleeves : up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs : up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings : up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts : up to 144″ maximum length and 20,000 lbs.

Aluminium 1100 Forgings Chemical Compositions

Alloy	Fe	Si	Mg	Mn	Cu	Zn	Ti	Cr	Each	AI
1100 (min)	0.35	0.25	0.01	0.01	0.05	0.01	0.020	Trace	0.05	99.60%
1100 (max)	0.50	0.35	0.03	0.05	0.20	0.05	0.030	Trace	0.15	remainder

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Aluminium 1100 Forgings Mechanical Properties

Alloy	Temper	UTS(Mpa)		% Elongation
Alloy	Temper	Min	Max	0.5 mm -0.8 mm	0.81 mm – 1.30 mm	1.30 mm – above
1100	O	75	110	20	25	29
	H12	95	130	5	6	7
	H14	110	145	3	4	5
	H16	130	165	2	3	4
	H18	150	—	2	2	3

Aluminium 1100 Equivalent Grades

STANDARD	UNS	USA	Japan	France	AMS	ISO
Aluminium 1100	A91100	AA1100	JIS A1100P	NF 1100	4102 1100-F	Al99.0Cu

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Aluminium 1100 Forgings Types

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Frequently Asked Questions (FAQ)

What types of custom shapes can be made with Aluminum 1100 forging?

Aluminum 1100 forging allows custom shapes like rings, discs, bars, flanges, stepped shafts, and intricate profiles, ideal for aerospace, automotive, and industrial applications requiring high corrosion resistance and ductility.

Can Aluminum 1100 be used for high-temperature forging applications?

Aluminum 1100 is unsuitable for high-temperature forging applications due to its low melting point and poor strength at elevated temperatures, making it better suited for cold working or low-temperature uses.

What are the advantages of using Aluminum 1100 for custom forgings?

Aluminum 1100 offers excellent corrosion resistance, high ductility, good thermal conductivity, lightweight properties, and exceptional workability, making it ideal for custom forgings requiring precise shapes and resistance to harsh environments.

Aluminium 1100 Forgings Uses

Aluminium 1100 Forgings find extensive use in areas where high ductility, corrosion resistance, and conductivity are essential. They’re commonly utilized in electrical components like bus bars, connectors, terminals, and conductor plates thanks to their outstanding electrical conductivity. In the food and chemical processing sectors, they’re favored for storage tanks, valves, and fittings, ensuring reliability and efficiency in various applications.

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