Hastelloy Hex Bars are top-notch nickel-based alloy products crafted to offer outstanding corrosion resistance, impressive mechanical strength, and dependable performance in tough chemical and high-temperature settings. Their unique hexagonal shape not only enhances grip but also simplifies machining, making them perfect for precision components. Renowned for their ability to resist pitting, crevice corrosion, and stress-corrosion cracking, these bars excel in both oxidizing and reducing environments. You’ll find Hastelloy Hex Bars commonly used in chemical processing, marine engineering, pollution control, and high-temperature applications where durability and structural integrity are crucial.
These bars are made up of nickel, chromium, and molybdenum as the main alloying elements, with some grades including tungsten, iron, and cobalt. This strong composition provides excellent resistance to chlorides, acids, and corrosive process streams. The alloy boasts high tensile and yield strength, remarkable thermal stability, and robust resistance to fatigue and stress during thermal cycling. Its mechanical properties hold steady even at elevated temperatures, making it ideal for demanding industrial applications that require lasting performance.
| Hastelloy Hex Bar Standard | ASTM B574, AMS 5513, AMS 5511, AMS 5647 |
| Alloy Hex Bar Dimensions | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Alloy Hex Rod size | 4 to 100mm |
| Alloy Hex Bars Section | 3.0 to 12.0mm thickness |
| Bar Form | Hexagonal |
| Material | Ni | C | Cr | Co | Fe | Mn | Mo | P | Si | S | W | V |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Hastelloy | Bal | 0.010 max | 20 – 22.5 | 2.5 max | 2 – 6 | 0.50 max | 12.5 – 14.5 | 0.02 max | 0.08 max | 0.02 max | 2.5 – 3.5 | 0.35 max |
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|
| 8.69 g/cm3 | 1399 °C (2550 °F) | Psi – 1,00,000 , MPa – 690 | Psi – 45000 , MPa – 310 | 45 % |
|
Wt per Foot t of hex bar |
Size in Inches of hex bar |
Wt per 12 ‘ of hex bar |
|---|---|---|
|
0.0180 |
1/4″ |
2.160 |
|
0.0104 |
3/16″ |
1.248 |
|
0.0600 |
3/8″ |
4.920 |
|
0.0290 |
5/16″ |
3.480 |
|
0.0740 |
1/2″ |
8.880 |
|
0.0560 |
7/16″ |
6.72 |
|
1.150 |
5/8″ |
13.80 |
|
0.0930 |
9/16″ |
11.16 |
|
1.660 |
3/4″ |
19.92 |
|
1.390 |
11/16″ |
16.68 |
|
2.300 |
7/8″ |
27.60 |
|
2.600 |
15/16″ |
31.20 |
|
1.950 |
13/16″ |
23.40 |
|
3.30 |
1-1/16″ |
39.60 |
|
2.90 |
1″ |
34.80 |
|
4.600 |
1-1/4″ |
55.20 |
|
3.700 |
1-1/8″ |
44.40 |
|
5.600 |
1-3/8″ |
67.20 |
|
5.100 |
1-5/16″ |
61.20 |
|
6.600 |
1-1/2″ |
79.20 |
|
6.100 |
1-7/16″ |
73.20 |
|
26.53 |
3″ |
318.36 |
|
9.030 |
1-3/4″ |
108.36 |
|
7.800 |
1-5/8″ |
93.60 |
|
18.42 |
2-1/2″ |
221.04 |
|
11.80 |
2″ |
141.60 |
|
10.0400 |
1-7/8″ |
124.80 |
|
16.920 |
2-3/8″ |
203.04 |
|
14.920 |
2-1/4″ |
179.04 |
Yes, Hastelloy hex bars are highly resistant to high temperatures and can be used in extreme environments, including high-temperature applications in industries like chemical processing and aerospace.
Yes, Hastelloy hex bars can be recycled after use. Hastelloy, being a high-performance alloy, retains its properties even after recycling, making it a sustainable material for various applications.
Hastelloy hex bars are known for their excellent corrosion resistance, particularly against aggressive environments. However, in some extreme conditions, additional corrosion protection coatings may be applied for enhanced durability.
Hastelloy Hex Bars find their place in chemical reactors, valves, pump components, heat exchangers, and pressure vessels thanks to their ability to withstand harsh chemicals. They’re also perfect for marine hardware, flue-gas desulfurization units, pharmaceutical equipment, and pollution control systems that face corrosive environments. With their strength and corrosion resistance, they are well-suited for high-temperature furnace components and structural parts in the petrochemical and power generation sectors. Thanks to their exceptional durability and reliability, Hastelloy Hex Bars are the go-to choice for critical applications where safety and long-term performance are essential.






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